International Scientific-Technical and Production Journal
September
2009
#9
English translation of the monthly «Avtomaticheskaya Svarka» (Automatic Welding) journal published in Russian since 1948
Founders: E.O. Paton Electric Welding Institute of the NAS of Ukraine
International Association «Welding»
Editor-in-Chief B.E.Paton
CONTENTS
Editorial board:
Yu. <...> N.Lankin I.K.Pokhodnya
V.N.Lipodaev V.D.Poznyakov
V.I.Makhnenko K.A.Yushchenko
O.K.Nazarenko A.T.Zelnichenko
I.A.Ryabtsev
International editorial council:
N.P.Alyoshin
U.Diltey
Guan Qiao
D. von Hofe
V.I.Lysak
N.I.Nikiforov
B.E.Paton
Ya. <...> Pilarczyk
P.Seyffarth
G.A.Turichin
Zhang Yanmin
A.S.Zubchenko
(Russia)
(Germany)
(China)
(Germany)
(Russia)
(Russia)
(Ukraine)
(Poland)
(Germany)
(Russia)
(China)
(Russia)
Promotion group:
V.N.Lipodaev, V.I.Lokteva
A.T.Zelnichenko (exec. director)
Translators:
A.A.Fomin, O.S.Kurochko,
I.N.Kutianova, T.K.Vasilenko
PE «Melnik A.M.»
Editor
N.A.Dmitrieva
Electron galley:
I.S.Batasheva, T.Yu. <...> The Kiev Poly - tion and automation of weld ing were considered to be
technic Institute (KPI) was
among the most important
founded in Kiev in 1898 to
educate such specialists. <...> Boris E. Paton
who at that time already was and unique technology for
a known scientist in the field automatic welding of ar of bridge construction. <...> In 1942, V.I. Dyatlov discovered the phenomenon of self-regulation of electrode melting in sub
In 1904 he became the Head of the Bridge Chair at
merged-arc welding. <...> In 1945, the Electric Weldingdecision-making authorities, for investigation of weld
Institute was named after Evgeny Oskarovich Paton. ing processes and development of equipment, materiIn the post-war years the Institute performed in - als and technologies, for setting up of new research
institutes and factory laboratories, and for building
vestigations into the processes of electrode heating
and melting, formation of electrode drops, problems of specialised plants for welding equipment, consu of arc stability and self-regulation of the arc in met- mables and welded structures. <...> Accomplishmechanical properties of the weld metal and welded ment of these programs determined advancement of
joints were studied, and technologies for submerged- the welding science and technology in the second <...>
The_Paton_Welding_Journal_№9_2009.pdf
International Scientific-Technical and Production Journal
September
2009
# 9
English translation of the monthly «Avtomaticheskaya Svarka» (Automatic Welding) journal published in Russian since 1948
Founders: E.O. Paton Electric Welding Institute of the NAS of Ukraine
International Association «Welding»
Editor-in-Chief B.E.Paton
Editorial board:
Yu.S.Borisov V.F.Khorunov
A.Ya.Ishchenko I.V.Krivtsun
B.V.Khitrovskaya L.M.Lobanov
V.I.Kirian A.A.Mazur
S.I.Kuchuk-Yatsenko
Yu.N.Lankin I.K.Pokhodnya
V.N.Lipodaev V.D.Poznyakov
V.I.Makhnenko K.A.Yushchenko
O.K.Nazarenko A.T.Zelnichenko
I.A.Ryabtsev
Publisher: International Association «Welding»
CONTENTS
75 years of the E.O. Paton Electric Welding Institute of the
NAS of Ukraine ............................................................................. 2
SCIENTIFIC AND TECHNICAL
International editorial council:
N.P.Alyoshin (Russia)
U.Diltey (Germany)
Guan Qiao (China)
D. von Hofe (Germany)
V.I.Lysak (Russia)
N.I.Nikiforov (Russia)
B.E.Paton (Ukraine)
Ya.Pilarczyk (Poland)
P.Seyffarth (Germany)
G.A.Turichin (Russia)
Zhang Yanmin (China)
A.S.Zubchenko (Russia)
Promotion group:
V.N.Lipodaev, V.I.Lokteva
A.T.Zelnichenko (exec. director)
Translators:
A.A.Fomin, O.S.Kurochko,
I.N.Kutianova, T.K.Vasilenko
PE «Melnik A.M.»
Editor
N.A.Dmitrieva
Electron galley:
I.S.Batasheva, T.Yu.Snegiryova
Address:
E.O. Paton Electric Welding Institute,
International Association «Welding»,
11, Bozhenko str., 03680, Kyiv, Ukraine
Tel.: (38044) 287 67 57
Fax: (38044) 528 04 86
E-mail: journal@paton.kiev.ua
http://www.nas.gov.ua/pwj
State Registration Certificate
KV 4790 of 09.01.2001
Subscriptions:
$324, 12 issues per year,
postage and packaging included.
Back issues available.
All rights reserved.
This publication and each of the articles
contained herein are protected by copyright.
Permission to reproduce material contained in
this journal must be obtained in writing from
the Publisher.
Copies of individual articles may be obtained
from the Publisher.
© PWI, International Association «Welding», 2009
Poklyatsky A.G., Chajka A.A., Klochkov I.N. and
Yavorskaya M.R. Strength and structure of aluminium alloy
welded joints made by friction stir and non-consumable
electrode welding ......................................................................... 9
Lankin Yu.N., Bondarev A.A., Dovgodko E.I. and
Diachenko V.A. Control system for beam scanning in
electron beam welding ................................................................. 13
Moskovich G.N. Features of current inverter design ...................... 17
INDUSTRIAL
But V.S., Velikoivanenko E.A. and Olejnik O.I. Peculiarities
of application of split tee-joints in repair and
reconstruction of main pipelines in service conditions ................... 23
Chinakhov D.A. Effect of double-jet gas shielding on
performance of welded joints on GL-E36 shipbuilding steel ........... 29
Storchaj E.I., Gorbatsky Yu.V. and Lantushenko L.S. Some
aspects of the technology of high-temperature fluxless
brazing of aluminium alloys .......................................................... 32
Litvinov A.P. and Derlomenko V.V. Weldability and
performance of welded joints ....................................................... 38
BRIEF INFORMATION
Zhudra A.P., Voronchuk A.P., Fomakin A.A. and Veliky S.I.
New equipment for hard-facing of charging device bells
and cups ..................................................................................... 44
NEWS
To the Twenty fifth anniversary of application of welding in
outer Space ................................................................................. 47
Opening of Russian-German Center of Laser Technologies ........... 50
Стр.1
75 YEARS OF THE E.O. PATON ELECTRIC WELDING
INSTITUTE OF THE NAS OF UKRAINE
Rapid development of econ -
omy of the Russian Empire at
the end of the 19th century re
-
quired highly qualified engi -
neering staff. The Kiev Polytechnic
Institute (KPI) was
founded in Kiev in 1898 to
educate such specialists. The
first rector of KPI Prof. V.L.
Kirpichov invited young scien
-
Prof. Evgeny O. Paton
tists to work as teachers at the
Institute. Among them was
Evgeny Oskarovich Paton,
who at that time already was
a known scientist in the field
of bridge construction. During the years of his work
in Kiev, Evgeny Paton designed and constructed many
unique bridges and other structures, and completed a
number of fundamental studies on bridge construction.
In 1904 he became the Head of the Bridge Chair at
KPI.
In 1929, Evgeny Paton was elected a full member
(academician) of the All-Ukrainian Academy of Sciences,
which led to accelerated development of struc
-
tural mechanics, metallurgy, materials science and
electric welding in Ukraine. New academic institutes
were founded, thus launching active R&D activities
in the field of technical sciences.
E.O. Paton initiated setting up of the welding
laboratory at the Chair of Engineering Structures for
comprehensive investigations of welded structures and
metallurgical processes, welding metals science and
physics of the arc discharge with subsequent develop
-
ment of welding equipment, consumables and tech -
nologies. To address all these challenges, the Electric
Welding Institute was
founded in 1934, and E.O. Pa
-
ton was appointed the director
of the Institute. Mechanisa -
tion and automation of welding
were considered to be
among the most important
tasks of the Institute from the
very first years of its existence.
In 1939--1940, the Insti -
tute headed by E.O. Paton de
-
veloped the method for auto -
matic submerged-arc welding
and unique technology for
automatic welding of ar -
moured bodies of tanks, air bombs and artillery sys -
tems. During the Great Patriotic War the staff of the
Institute continued the research activity under factory
conditions. In 1942, V.I. Dyatlov discovered the phe
nomenon of self-regulation of electrode melting in sub
merged-arc welding. Investigations into this phenome
Prof. Boris E. Paton
-
-
-
non by B.E. Paton, together with A.M. Makara, P.I.
Sevbo and M.N. Sidorenko, were used to develop port
-
able, simple and reliable automatic welding devices.
Automation of the welding process made it possible
to increase within the short time period the output of
tanks and substantially improve the quality of the
welded joints. Tank T-34 manufactured by Uralvagon
zavod in Nizhny Tagil and other factories of the coun
-
-
try was recognised by experts to be the best mediumweight
tank of the Second World War. Lives of many
thousands of tank crews were saved thanks to its reliable
welded armour. In 1943, E.O. Paton was
awarded the title of the Hero of Socialist Labour of
the USSR for his contribution to increase in defence
The first building of the E.O. Paton Electric Welding Institute
2
9/2009
Стр.2