International Scientific-Technical and Production Journal
August
2009
# 8
English translation of the monthly «Avtomaticheskaya Svarka» (Automatic Welding) journal published in Russian since 1948
Founders: E.O. Paton Electric Welding Institute of the NAS of Ukraine
International Association «Welding»
Editor-in-Chief B.E.Paton
Editorial board:
Yu.S.Borisov V.F.Khorunov
A.Ya.Ishchenko I.V.Krivtsun
B.V.Khitrovskaya L.M.Lobanov
V.I.Kirian A.A.Mazur
S.I.Kuchuk-Yatsenko
Yu.N.Lankin I.K.Pokhodnya
V.N.Lipodaev V.D.Poznyakov
V.I.Makhnenko K.A.Yushchenko
O.K.Nazarenko A.T.Zelnichenko
I.A.Ryabtsev
Publisher: International Association «Welding»
CONTENTS
CHAIR OF WELDING ENGINEERING OF THE ADMIRAL MAKAROV
NATIONAL SHIPBUILDING UNIVERSITY IS 50 YEARS
Kvasnitsky V.F., Bugaenko B.V., Goloborodko Zh.G.,
Ilyushenko V.M., Romanchuk N.P., Solonichenko Yu.V. and
Shamraj A.N. Status of welding production at shipbuilding
plants of Ukraine .................................................................................. 2
International editorial council:
N.P.Alyoshin (Russia)
U.Diltey (Germany)
Guan Qiao (China)
D. von Hofe (Germany)
V.I.Lysak (Russia)
N.I.Nikiforov (Russia)
B.E.Paton (Ukraine)
Ya.Pilarczyk (Poland)
P.Seyffarth (Germany)
G.A.Turichin (Russia)
Zhang Yanmin (China)
A.S.Zubchenko (Russia)
Promotion group:
V.N.Lipodaev, V.I.Lokteva
A.T.Zelnichenko (exec. director)
Translators:
A.A.Fomin, O.S.Kurochko,
I.N.Kutianova, T.K.Vasilenko
PE «Melnik A.M.»
Editor
N.A.Dmitrieva
Electron galley:
I.S.Batasheva, T.Yu.Snegiryova
Address:
E.O. Paton Electric Welding Institute,
International Association «Welding»,
11, Bozhenko str., 03680, Kyiv, Ukraine
Tel.: (38044) 287 67 57
Fax: (38044) 528 04 86
E-mail: journal@paton.kiev.ua
http://www.nas.gov.ua/pwj
State Registration Certificate
KV 4790 of 09.01.2001
Subscriptions:
$324, 12 issues per year,
postage and packaging included.
Back issues available.
All rights reserved.
This publication and each of the articles
contained herein are protected by copyright.
Permission to reproduce material contained in
this journal must be obtained in writing from
the Publisher.
Copies of individual articles may be obtained
from the Publisher.
© PWI, International Association «Welding», 2009
Makhnenko V.I. and Kvasnitsky V.V. Peculiarities of formation
of stress-strain state in diffusion bonds between dissimilar
materials ............................................................................................. 7
Dragan S.V., Yaros Yu.A. and Yaros A.A. Technology of
automatic submerged-arc welding and cladding by
low-density current ............................................................................. 12
Kvasnitsky V.F., Matvienko M.V., Ermolaev G.V., Labartkava
A.V. and Kuznetsov V.D. Influence of the ratio of dimensions
of cylindrical parts from dissimilar materials on their
stress-strain state in diffusion welding ................................................. 17
Lebedev Yu.M. Influence of welding and post-weld heating on
structural transformations and properties of HAZ of welded
joints on hardening steels ................................................................... 21
Vereshchago E.N. and Kostyuchenko V.I. Power supply
systems based on resonance inverters ................................................ 27
Kostin A.M. Experience of effective organisation of training of
specialists of welding production for shipbuilding ................................. 34
SCIENTIFIC AND TECHNICAL
Yushchenko K.A., Zadery B.A., Zvyagintseva A.V., Savchenko
V.S., Gakh I.S. and Karasevskaya O.P. Peculiarities of
structure of metal deposited on edges of single-crystal blades
made from nickel superalloys .............................................................. 36
INDUSTRIAL
Voronchuk A.P. Effect of concentration of hard particles on
gas-abrasive wear resistance of composite alloy ................................. 43
BRIEF INFORMATION
Theses for scientific degrees .............................................................. 45
NEWS
Petranievsky Readings (devoted to 70th anniversary of
creation of UONI-13 electrodes) .......................................................... 47
To Centennial of Birth of G.V. Raevsky ................................................ 48
Стр.1
Dear colleagues-welders: professors, teachers and workers of Chair of Welding Engineering of
the Admiral Makarov National Shipbuilding University!
On behalf of scientists and workers of the E.O. Paton Electric Welding Institute of NASU and
Editorial Board of «The Paton Welding Journal» we cordially congratulate You with the 50th
jubilee of Chair of Welding Engineering.
Over many years the specialists of the Chair solve successfully the tasks of improvement of
educational level of welders-engineers, perform development and realization of high-efficient
technologies not only in shipbuilding, but also in many other branches of industry. During the
whole period over 2900 welding production engineers were educated. Among the graduates there
are over 80 doctors and candidates of sciences, honored science and technology workers.
Owing to initiative and creative work of the Chair staff under management of scientists-production
workers and senior lecturers, such as A.I. Safonov and I.I. Dzhevaga at the first years and
Prof. V.F. Kvasnitsky in latest 30 years, the actual scientific trends were formed and branch
research laboratories and branches of the Chair at the largest enterprises of shipbuilding and ship
machine building were founded.
For specialists education and performance of scientific work the Chair successfully collaborates
with leading scientific and educational centers of Ukraine, Russia, Germany, China, actively
participates in certification of welding production enterprises at the South of Ukraine.
The scientists and specialists from the E.O. Paton Electric Welding Institute and Editorial Board
of Journal wish happiness, welfare and creative success to all staff, graduates and students of the
Chair.
Editorial Board
STATUS OF WELDING PRODUCTION
AT SHIPBUILDING PLANTS OF UKRAINE
V.F. KVASNITSKY1, B.V. BUGAENKO1, Zh.G. GOLOBORODKO1, V.M. ILYUSHENKO2, N.P. ROMANCHUK3,
Yu.V. SOLONICHENKO3 and A.N. SHAMRAJ3
1Admiral Makarov National Shipbuilding University, Nikolaev, Ukraine
2E.O. Paton Electric Welding Institute, NASU, Kiev, Ukraine
3OJSC «Vadan Yards «Okean», Nikolaev, Ukraine
It is shown that in spite of economic problems all over the world the shipbuilding enterprises of Ukraine have available
the modern efficient technologies and equipment which allows successful production of competitive products at the world
market.
Keywords: shipbuilding, assembly, welding, cutting,
parts, sections, blocks, welding consumables, equipment
The water transport of Ukraine is featured by ships with
a life exceeding 20 years and even more. Since the fleet
needs updating in the nearest time, it is necessary to
build ships for inland navigation as well as for mixed
river--sea type. The world shipbuilding market requires
also shipbuilding production [1]. However, the world
market entry is only possible providing that advanced
technologies and equipment are implemented, capable
to provide reduction in building terms, required quality
and cost effectiveness of ships.
The aim of this work is the analysis (on the example
of two plants) of technical and technological status
2
of welding production of shipbuilding in Ukraine,
primarily defining the niche of production of this
branch at the world market.
The principal technology of shipbuilding depends
on the method of hull forming and is defined by design
peculiarities of a ship, production capacities of enterprise-manufacturer,
program of ships building of this
project and also by other factors.
The hulls of modern ships are composed of sheet
and shaped rolled stock differed by sizes, shape and
materials. The sheet parts make up 85--90 % of ship
hull mass. The number of parts for building of one
ship can reach several tens of thousands. The principal
method of their manufacture is thermal cutting, whose
© V.F. KVASNITSKY, B.V. BUGAENKO, Zh.G. GOLOBORODKO, V.M. ILYUSHENKO, N.P. ROMANCHUK, Yu.V. SOLONICHENKO and A.N. SHAMRAJ, 2009
8/2009
Стр.2